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MGB RESTORATION
- REAR WHEEL-ARCH REPAIRS |
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Remove the old metal by offering up the new panel and assessing where
to make the leaving sufficient overlap to allow for joining new
metal to old. Cut off the rusted portion without distorting the
remaining section and an angle grinder with a metal cutting disc
would be ideal for this. Next fit the new outer wing section
securely into place as described in
Rear Wing Repair
and offer up the inner wheel-arch repair panel. Trim the old
wheel-arch section to allow the new section to fit and use a
Joddler tool on the edge to form an overlap for welding. Some
trimming and dressing on both panels will be necessary to
achieve a good fit. Once you are happy with the fit attach the
new panel securely in place by using Cleco fasteners and then
remove the new outer wing section. If this repair is carried out
before the new outer wing section is welded into place it makes
the task of welding the wheel-arch section much easier. However,
you must be certain that you have positioned the outer wing
correctly otherwise the two panels will not align properly. Weld
the new outer wheel-arch section into place using a seam weld
between old and new panels. Seam weld in short sections to avoid
heat distortion. Then weld the flanges on the rear of the sill
and the boot floor extension panel to the new metal. As the
joint between inner and outer wheel-arch will be visible in the
boot take particular care to make a neat job at this point.
Before fitting the new outer wing section it is a good
opportunity to apply some paint to the inner surfaces of the
wheel-arch to prevent a recurrence of the rust problem.
Anti-rust wax proofing should also be applied to these areas
when the job is finished.
Once the wheel-arch has been repaired the new lower panel can be fitted as described in Rear Wing Repair and spot or plug-weld the flanges between the new wheel-arch and the new outer wing. The final task is to apply seam sealer to the welded joints and to underseal/repaint as desired.